APH Labs
PRECISION ENGINEERING & ADVANCED INSTRUMENTS

Precision Engineering & Industrial Instruments

APH Labs engineers high-precision optical instruments, specialized aerodynamic simulation systems, and heavy-duty industrial processing equipment.

Explore Systems Engineering Inquiry
↓ Optical Gauging ↓ Flow Generation ↓ Industrial Shearing

Featured Systems

Proprietary machinery engineered for demanding industrial environments, tight tolerances, and operational reliability.

Optical Filament Diameter Gauge
0.001 mm Resolution • 100% Non-Contact
OPTICAL INSTRUMENTS & QUALITY INSPECTION

Optical Filament Diameter Gauge

Operating Temp: -20 °C to +70 °C

100% non-contact orthogonal dual-axis optical gauging system for precision extrusion lines. Sub-micron accuracy, true ovality monitoring, zero physical deformation, and zero line drag.

  • 100% Non-Contact Optical Gauging: Zero deformation on flexible/warm polymers, zero mechanical wear, fully immune to abrasive CF/GF composites.
  • Orthogonal Dual-Axis Tracking: Simultaneous 90° X/Y profile acquisition eliminates single-axis blind spots and false-roundness readings.
  • Micron-Level Precision: 0.001 mm resolution with ±0.003 mm accuracy and ±0.001 mm repeatability.
View Technical Specifications
Measurement Principle100% Non-Contact Orthogonal Dual-Axis (90° Offset)
Target Stock Diameters1.75 mm Nominal (0.5 mm – 3.5 mm Configurable)
Resolution & Repeatability0.001 mm (1 µm) / ±0.001 mm (±1 µm)
Absolute Accuracy±0.003 mm (±3 µm)
Geometry TrackingContinuous X/Y Diameter, True Ovality Ratio, Eccentricity
Sensors & OpticsDual Synchronized CMOS Machine Vision + Macro Lenses
Illumination StageDual Diffused Telecentric LED Backlighting
Sampling RateUp to 100 Hz Continuous Dual-Plane Acquisition
Connectivity & LoggingUSB (Virtual COM) / UART / CAN / Ethernet, Timestamped CSV
Process ControlConfigurable Closed-Loop Puller Speed / Extruder Screw RPM
Chassis & BuildRigid Aluminum Optical Bench (2020/3030 Profile Mounting)
Operating Temperature-20 °C to +70 °C
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AERODYNAMIC SIMULATION & FLOW SYSTEMS

Ducted Aerodynamic Flow Generator

Operating Temp: -20 °C to +70 °C

2×2 multi-fan active flow array designed for aerodynamic simulations, wind tunnel experiments, and boundary-layer research. Delivers up to 40 m/s airspeed with straight-line laminar uniformity.

  • 2×2 Multi-Fan Active Flow Array: 4 independently controlled/synchronized high-response flow units.
  • Up to 40 m/s (144 km/h): Continuously variable velocity control from low-speed laminar onset to peak airspeed.
  • Rotational Wake Cancellation: Integrated downstream 3D aerodynamic stators eliminate swirl effects.
View Technical Specifications
Array Architecture2×2 Multi-Fan Active Flow Array (4 Synchronized Flow Units)
Maximum Air VelocityUp to 40 m/s (144 km/h / ~78 kts)
Velocity ControllabilityContinuously Variable Regulation from Laminar Onset to Peak
Flow ConditioningDownstream 3D Aerodynamic Anti-Swirl Stators
Drive SystemHigh-Efficiency Brushless Electric Motors + Digital ESCs
Modulation ModesSteady-State Hold, Automated Ramping, Dynamic Gusts, Stepped Wind
Digital Control InterfaceUART / PWM / CAN / USB (Python & ROS 2 API Ready)
Frame ConstructionRigid Sigma Aluminum Profile Chassis with T-Slot Mounting Rails
Safety ProtectionProtective Inlet/Outlet Foreign Object Debris (FOD) Screens
Target ApplicationsPropeller Testing, Pitot/Airspeed Calibration, UAV HIL Simulation
Operating Temperature-20 °C to +70 °C
Request Quote
Ducted Aerodynamic Flow Generator
40 m/s Airspeed • Anti-Swirl Stators
INDUSTRIAL PROCESSING & RECYCLING

Single-Shaft Industrial Shredder

Operating Temp: -20 °C to +70 °C

Benchtop single-shaft shredder engineered for technical polymers and composite scrap reduction. 52 RPM high-shear cutting, 40 Nm torque, and full SS316 stainless steel cutting core.

Single-Shaft Industrial Shredder Assembly
Benchtop Machine Assembly
52 RPM • 40 Nm Continuous Rating
SS316 Stainless Steel Cutting Core
SS316 Stainless Cutting Core
4.0 mm Pitch • SS316 Multi-Hook Rotor

Core Performance Highlights

  • Direct-to-Extruder Regrind: 4.0 mm tooth pitch produces uniform ~4 mm flakes that drop directly into desktop extruders.
  • Surgical-Grade SS316 Core: Full CNC/laser-machined SS316 stainless steel resists corrosion and abrasive composite wear.
  • 52 RPM / 40 Nm High Shear: Low-speed rotation eliminates thermal softening, keeping polymers cold to preserve properties.
  • Ultra-Quiet Benchtop Profile: < 65 dB acoustic signature under full load, suitable for desktop lab environments.
Request Quote
View Technical Specifications
Motor & Power SupplySingle-Phase Industrial AC Induction Motor, 220V AC / 50 Hz
Speed & Torque52 RPM Low-Speed Shear, 40 Nm Continuous Output Rating
Cutting ArchitectureSingle-Shaft Rotor + Precision Stationary Counter-Knives
Blade MaterialPremium SS316 Stainless Steel (Corrosion & Wear Resistant)
Tooth Pitch & Clearance4.0 mm Precision Pitch (~4 mm Granular Flakes)
Cutting Chamber160 × 140 × 110 mm (Multi-Hook Autonomous Pull-In Geometry)
Throughput Capacity2–6 kg/h (Geometry & Polymer Dependent)
Max Processable WallUp to 3.5 mm Rigid Structural Cross-Section
Compatible PolymersPLA, PETG, ABS, PA/Nylon, PP, HDPE, LDPE, PS
Discharge Sizing ScreenInterchangeable Perforated Stainless Steel Mesh (4–5 mm)
Operation & SafetyForward / Stop / Instant Reverse Switchgear + Momentary Jam Clearing
Acoustic Signature< 65 dB (Ultra-Low Noise, Desktop Lab Rated)
Operating Temperature-20 °C to +70 °C
CORE COMPETENCIES

End-to-End Engineering & Manufacturing

Analytical rigor and uncompromising quality standards from initial concept through shop-floor commissioning.

01

Parametric CAD & Mechanical Engineering

3D solid modeling, kinematic mechanisms, tolerance stackup analysis, and DFM/DFA optimization for industrial machinery.

02

Aerodynamic Simulation & Flow Research

Computational fluid dynamics, multi-fan flow array synchronization, boundary-layer studies, and anti-swirl flow conditioning.

03

Non-Contact Optical Gauging & Inspection Instruments

Orthogonal dual-axis gauging, sub-micron edge detection algorithms, telecentric backlighting stages, and real-time ovality tracking.

04

Embedded Systems & High-Speed DSP Firmware

High-speed DSP signal acquisition, real-time edge processing algorithms, optical sensor drivers, and industrial communication architectures (CAN, UART, RS-485, Ethernet).

05

Industrial Automation & Closed-Loop Control

Real-time closed-loop line synchronization, automated extruder puller speed and screw RPM regulation, dynamic sensor feedback loops, and industrial automation control systems.

06

Custom Turnkey Machinery & Specialized Prototyping

Bespoke machine design from initial concept through shop-floor commissioning, rapid iterative prototyping, and benchtop lab machinery.

CONTACT

Direct Engineering Inquiries

Contact our engineering group directly regarding machinery specifications, custom engineering, or technical collaboration.

Direct Inquiries: info@aph-labs.com
Direct Phone: +90 553 821 62 99
Official Domain: www.aph-labs.com